fix(player): scale mpv stream ring buffer for poorly interleaved mp4/mov

lib/screens/video_player/parts/episode_navigation.dart

@@ -387,6 +387,10 @@ extension _VideoPlayerEpisodeNavigationMethods on VideoPlayerScreenState {
         settingsService: settingsService,
         videoUrl: result.videoUrl!,
         isTranscoding: result.isTranscoding,
+        // Not _isOfflinePlayback: the replacement session commits later, in
+        // onOpened, so the getter still describes the previous item here.
+        isLocalMedia: _offlineLibraryMode || result.usesLocalMedia,
+        selectedVersion: result.selectedVersion,
         timing: openTiming,
         headers: result.usesLocalMedia ? null : streamHeaders,
         play: !frameRatePlan.holdPlaybackStart && !wtOwnsStart && (attachesSubsAtOpen || !hasExternalSubs),

lib/screens/video_player/parts/playback_open.dart

@@ -407,8 +407,59 @@ extension _VideoPlayerOpenMethods on VideoPlayerScreenState {
     _queueScrubPreviewLoad(metadata: metadata, mediaInfo: mediaInfo, mediaClient: mediaClient);
   }
 
-  /// Open [videoUrl] on [player]: force-seekable hint → open → native
-  /// subtitle style.
+  /// Per-open network stream tunings: ffmpeg auto-reconnect plus an enlarged
+  /// mpv stream ring buffer for poorly interleaved MP4/MOV direct play (the
+  /// ring absorbs the demuxer's audio↔video byte ping-pong so HTTP reads stay
+  /// linear instead of dropping the connection on every byte seek — see
+  /// [networkStreamRingBytes]). Both properties are always written, set or
+  /// reset, so a reused player never carries one item's tuning into the next
+  /// open. On Android with ExoPlayer active they are stashed natively and
+  /// replayed on the exo→mpv fallback, so keep them unconditional.
+  Future<void> _applyNetworkStreamTuning({
+    required Player player,
+    required bool isNetworkVod,
+    required bool isTranscoding,
+    required MediaVersion? selectedVersion,
+  }) async {
+    if (isNetworkVod) {
+      // Covers network drops up to 10 min; applies to transcode streams too.
+      await player.setProperty(
+        'stream-lavf-o',
+        'reconnect=1,reconnect_on_network_error=1,reconnect_streamed=1,reconnect_delay_max=600',
+      );
+    } else {
+      await player.setProperty('stream-lavf-o', '');
+    }
+
+    int? ringBytes;
+    if (isNetworkVod && !isTranscoding) {
+      // Transcode (HLS) playback only uses the mpv stream layer for the
+      // playlist file; segment fetches happen inside ffmpeg's hls demuxer.
+      final maxBytes = Platform.isAndroid
+          ? androidStreamRingCapBytes(await PlayerAndroid.getHeapSize())
+          : maxStreamRingBytes;
+      ringBytes = networkStreamRingBytes(
+        container: selectedVersion?.container,
+        bitrateKbps: selectedVersion?.bitrate,
+        maxBytes: maxBytes,
+      );
+    }
+    if (ringBytes != null) {
+      appLogger.i(
+        'Stream ring buffer: ${ringBytes ~/ (1024 * 1024)}MiB '
+        '(container=${selectedVersion?.container}, bitrate=${selectedVersion?.bitrate}kbps)',
+      );
+    } else {
+      appLogger.d(
+        'Stream ring buffer: default '
+        '(networkVod=$isNetworkVod, transcoding=$isTranscoding, container=${selectedVersion?.container})',
+      );
+    }
+    await player.setProperty('stream-buffer-size', '${ringBytes ?? mpvDefaultStreamBufferBytes}');
+  }
+
+  /// Open [videoUrl] on [player]: stream tuning + force-seekable hint →
+  /// open → native subtitle style.
   ///
   /// [shouldContinue] is re-checked between the awaits so stale generations
   /// stop without touching the player further. [onOpened] fires immediately
@@ -422,6 +473,8 @@ extension _VideoPlayerOpenMethods on VideoPlayerScreenState {
     required SettingsService settingsService,
     required String videoUrl,
     required bool isTranscoding,
+    required bool isLocalMedia,
+    required MediaVersion? selectedVersion,
     required _PlaybackOpenTiming timing,
     Map<String, String>? headers,
     required bool play,
@@ -429,6 +482,12 @@ extension _VideoPlayerOpenMethods on VideoPlayerScreenState {
     bool Function()? shouldContinue,
     void Function()? onOpened,
   }) async {
+    await _applyNetworkStreamTuning(
+      player: player,
+      isNetworkVod: !isLocalMedia && !widget.isLive,
+      isTranscoding: isTranscoding,
+      selectedVersion: selectedVersion,
+    );
     // Transcode streams can be seekable even when MPV cannot prove it
     // from response headers. Reset non-transcodes so live/direct/offline
     // streams keep native seekability detection.

lib/screens/video_player/parts/playback_start.dart

@@ -208,17 +208,6 @@ extension _VideoPlayerPlaybackStartMethods on VideoPlayerScreenState {
         );
         if (!mounted || player != currentPlayer) return;
 
-        // Enable FFmpeg auto-reconnect for VOD streams (covers network drops
-        // up to 10 min). Forwarded to the Kotlin layer on Android so MPV
-        // inherits it on the ExoPlayer→MPV fallback path (see
-        // _onBackendSwitched), so keep it unconditional.
-        if (!_isOfflinePlayback && !widget.isLive) {
-          await currentPlayer.setProperty(
-            'stream-lavf-o',
-            'reconnect=1,reconnect_on_network_error=1,reconnect_streamed=1,reconnect_delay_max=600',
-          );
-        }
-
         await _primeDisplayCriteria(
           player: currentPlayer,
           settingsService: settingsService,
@@ -243,6 +232,8 @@ extension _VideoPlayerPlaybackStartMethods on VideoPlayerScreenState {
           settingsService: settingsService,
           videoUrl: result.videoUrl!,
           isTranscoding: result.isTranscoding,
+          isLocalMedia: _isOfflinePlayback,
+          selectedVersion: result.selectedVersion,
           timing: openTiming,
           headers: streamHeaders,
           play: shouldAutoPlay,

lib/screens/video_player/parts/seeking.dart

@@ -96,6 +96,8 @@ extension _VideoPlayerSeekingMethods on VideoPlayerScreenState {
         settingsService: SettingsService.instance,
         videoUrl: result.videoUrl!,
         isTranscoding: result.isTranscoding,
+        isLocalMedia: result.usesLocalMedia,
+        selectedVersion: result.selectedVersion,
         timing: _playbackOpenTiming(
           backend: replacementMetadata.backend,
           isTranscoding: result.isTranscoding,

lib/screens/video_player_screen.dart

@@ -74,6 +74,7 @@ import '../utils/orientation_helper.dart';
 import '../utils/platform_detector.dart';
 import '../utils/provider_extensions.dart';
 import '../utils/snackbar_helper.dart';
+import '../utils/stream_buffer_sizing.dart';
 import '../utils/video_player_navigation.dart';
 import 'video_player/completion_latch.dart';
 import 'video_player/frame_rate_matcher.dart';

lib/services/playback_initialization_types.dart

@@ -84,6 +84,12 @@ class PlaybackInitializationResult {
   /// source detail, not a statement about whether server reporting is possible.
   bool get usesLocalMedia => isOffline;
 
+  /// The [MediaVersion] selected by [selectedMediaIndex], or null when no
+  /// version metadata is available (e.g. cached offline flows).
+  MediaVersion? get selectedVersion => selectedMediaIndex >= 0 && selectedMediaIndex < availableVersions.length
+      ? availableVersions[selectedMediaIndex]
+      : null;
+
   PlaybackInitializationResult({
     required this.availableVersions,
     this.videoUrl,

lib/utils/stream_buffer_sizing.dart

@@ -0,0 +1,71 @@
+import 'dart:math';
+
+/// mpv's built-in `stream-buffer-size` default (128 KiB). Written back for
+/// opens that don't qualify for an enlarged ring so a reused player instance
+/// never carries one item's tuning into the next.
+const mpvDefaultStreamBufferBytes = 128 * 1024;
+
+/// QuickTime/MP4 muxer family. Apple capture muxers (iPhone recordings and
+/// friends) can store audio packets seconds away from coeval video packets —
+/// in bytes, seconds × video byterate — which makes ffmpeg's DTS-ordered
+/// reads ping-pong across the file. Over HTTP every ping-pong that escapes
+/// mpv's stream ring buffer is a byte seek, and ffmpeg's http layer drops and
+/// redials the connection on every seek, collapsing throughput. MKV is
+/// interleaved by spec and excluded.
+const poorlyInterleavedContainers = {'mp4', 'mov', 'm4v', '3gp', '3g2'};
+
+const minStreamRingBytes = 16 * 1024 * 1024;
+const maxStreamRingBytes = 128 * 1024 * 1024;
+
+/// Ring for QuickTime-family content whose bitrate the backend didn't report.
+const unknownBitrateStreamRingBytes = 64 * 1024 * 1024;
+
+/// Seconds of content bytes the ring should hold. mpv guarantees only half
+/// the ring as seek-back history, so 6s of bytes ⇒ ≥3s of guaranteed
+/// interleave-skew coverage (observed iPhone skew ~2.9s) before the
+/// power-of-two round-up adds headroom.
+const _streamRingContentSeconds = 6;
+
+int nextPowerOfTwo(int value) {
+  var result = 1;
+  while (result < value) {
+    result <<= 1;
+  }
+  return result;
+}
+
+/// Heap-tier cap for the stream ring on Android, mirroring the demuxer
+/// auto-scaling tiers in video_player_screen.dart — mpv is the
+/// ExoPlayer-fallback engine there, which is exactly where low-RAM TV boxes
+/// land.
+int androidStreamRingCapBytes(int heapMB) {
+  if (heapMB <= 0) return unknownBitrateStreamRingBytes;
+  if (heapMB <= 256) return 32 * 1024 * 1024;
+  if (heapMB <= 512) return 64 * 1024 * 1024;
+  return maxStreamRingBytes;
+}
+
+/// mpv `stream-buffer-size` for a network direct play of [container] at
+/// [bitrateKbps] total bitrate, or null when mpv's 128 KiB default suffices.
+///
+/// The ring absorbs the demuxer's audio↔video byte alternation entirely in
+/// RAM so the underlying HTTP reads stay linear. The ring is fully allocated
+/// (power-of-two rounded) per stream, hence the container gate and bitrate
+/// scaling instead of a flat global value.
+int? networkStreamRingBytes({
+  required String? container,
+  required int? bitrateKbps,
+  int maxBytes = maxStreamRingBytes,
+}) {
+  if (container == null) return null;
+  // Jellyfin may report ffmpeg demuxer alias lists ('mov,mp4,m4a,3gp,3g2,mj2').
+  final tokens = container.toLowerCase().split(',').map((token) => token.trim());
+  if (!tokens.any(poorlyInterleavedContainers.contains)) return null;
+
+  final cap = max(minStreamRingBytes, min(maxBytes, maxStreamRingBytes));
+  if (bitrateKbps == null || bitrateKbps <= 0) return min(unknownBitrateStreamRingBytes, cap);
+
+  final bytesPerSecond = bitrateKbps * 1000 ~/ 8;
+  final ring = nextPowerOfTwo(bytesPerSecond * _streamRingContentSeconds);
+  return max(minStreamRingBytes, min(ring, cap));
+}

test/utils/stream_buffer_sizing_test.dart

@@ -0,0 +1,70 @@
+import 'package:flutter_test/flutter_test.dart';
+import 'package:plezy/utils/stream_buffer_sizing.dart';
+
+void main() {
+  group('nextPowerOfTwo', () {
+    test('rounds up to the next power of two', () {
+      expect(nextPowerOfTwo(1), 1);
+      expect(nextPowerOfTwo(2), 2);
+      expect(nextPowerOfTwo(3), 4);
+      expect(nextPowerOfTwo(52 * 1024 * 1024), 64 * 1024 * 1024);
+      expect(nextPowerOfTwo(64 * 1024 * 1024), 64 * 1024 * 1024);
+      expect(nextPowerOfTwo(64 * 1024 * 1024 + 1), 128 * 1024 * 1024);
+    });
+  });
+
+  group('networkStreamRingBytes', () {
+    test('sizes the iPhone 4K60 HDR10 repro file to 64MiB', () {
+      // 69140 kbps total → 8.6 MB/s × 6s ≈ 52MB → pow2 64MiB; the guaranteed
+      // seek-back half (32MiB) covers the measured ~24MB interleave gap.
+      expect(networkStreamRingBytes(container: 'mov', bitrateKbps: 69140), 64 * 1024 * 1024);
+    });
+
+    test('returns null for well-interleaved or unknown containers', () {
+      expect(networkStreamRingBytes(container: 'mkv', bitrateKbps: 69140), isNull);
+      expect(networkStreamRingBytes(container: 'avi', bitrateKbps: 69140), isNull);
+      expect(networkStreamRingBytes(container: null, bitrateKbps: 69140), isNull);
+      expect(networkStreamRingBytes(container: '', bitrateKbps: 69140), isNull);
+    });
+
+    test('matches QuickTime-family containers case-insensitively', () {
+      expect(networkStreamRingBytes(container: 'MOV', bitrateKbps: 69140), 64 * 1024 * 1024);
+      expect(networkStreamRingBytes(container: 'mp4', bitrateKbps: 69140), 64 * 1024 * 1024);
+    });
+
+    test('matches ffmpeg demuxer alias lists from Jellyfin', () {
+      expect(networkStreamRingBytes(container: 'mov,mp4,m4a,3gp,3g2,mj2', bitrateKbps: 69140), 64 * 1024 * 1024);
+      expect(networkStreamRingBytes(container: 'matroska,webm', bitrateKbps: 69140), isNull);
+    });
+
+    test('falls back to 64MiB when bitrate is unknown', () {
+      expect(networkStreamRingBytes(container: 'mov', bitrateKbps: null), 64 * 1024 * 1024);
+      expect(networkStreamRingBytes(container: 'mov', bitrateKbps: 0), 64 * 1024 * 1024);
+    });
+
+    test('clamps to the 16MiB floor for low bitrates', () {
+      expect(networkStreamRingBytes(container: 'mp4', bitrateKbps: 1000), 16 * 1024 * 1024);
+    });
+
+    test('clamps to the 128MiB ceiling for very high bitrates', () {
+      expect(networkStreamRingBytes(container: 'mov', bitrateKbps: 400000), 128 * 1024 * 1024);
+    });
+
+    test('respects a lower Android heap cap, including the unknown-bitrate path', () {
+      expect(
+        networkStreamRingBytes(container: 'mov', bitrateKbps: 69140, maxBytes: 32 * 1024 * 1024),
+        32 * 1024 * 1024,
+      );
+      expect(networkStreamRingBytes(container: 'mov', bitrateKbps: null, maxBytes: 32 * 1024 * 1024), 32 * 1024 * 1024);
+    });
+  });
+
+  group('androidStreamRingCapBytes', () {
+    test('tiers by device heap with a conservative unknown fallback', () {
+      expect(androidStreamRingCapBytes(0), 64 * 1024 * 1024);
+      expect(androidStreamRingCapBytes(256), 32 * 1024 * 1024);
+      expect(androidStreamRingCapBytes(512), 64 * 1024 * 1024);
+      expect(androidStreamRingCapBytes(1024), 128 * 1024 * 1024);
+    });
+  });
+}